Manufacturing System

CNC Automatic Lathe Equipment Status

A total of 62 CNC automatic lathes in operation | Equipment origin: Korea and Japan (Models 12, 20, 26, 35, 38, 42, 45, 51)

Hanwha

Hanwha

Nexturn

Nexturn

Nomura

Nomura

CNC Machine

CNC Machine


Major Measuring Equipment

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3D Measurement (CHAMP564)

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Shape Measuring Machine (TOKYO SEIMITSU)

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Vision Inspection Device (KEYENCE)

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Roundness Measuring Machine (KOSAKA)

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2D Measuring Machine

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Projector and Video Meter

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Surface Roughness Measuring Machine (KOSAKA)

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Cleanliness Tester (AND)


AI Quality Control System

AI Deep Learning Vision Inspection System 1 AI Deep Learning Vision Inspection System 2

AI Deep Learning Vision Inspection System

Deep learning-based vision inspection system

01 Deep Learning-based Vision Inspection System

A high-speed camera and lighting system inside the equipment capture real-time images of inner, outer, and cross-sectional surfaces.Deep learning algorithms automatically learn patterns such as shape, burn, and contamination.When applying a new model, more than 20,000 images are trained to establish inspection standards.

Real-time data analysis during process

02 Real-Time In-Process Data Analysis

During processing, data such as dimensional deviation, surface defects, and machining time are automatically collected and analyzed.If abnormalities occur, the system immediately issues alerts and sends defect extraction signals.

Deep learning-based vision inspection system

03 Deep Learning-Based Vision Inspection System

High-speed cameras and lighting devices inside the equipment capture real-time images of components. AI deep learning detects defective patterns automatically. Even with new product applications, the system self-calibrates and learns, ensuring consistent quality.


Digital Manufacturing System

Digital Manufacturing System

Kiosk-Based Work Information Sharing

Kiosks are installed on the production floor to enable real-time sharing of work orders, equipment information, and production schedules between operators and managers.Equipment change history and process status can be monitored instantly.

LOT Traceability System

Each part is assigned a unique LOT number, automatically recording the entire history from material input to machining, inspection, and shipment.In the event of a customer quality issue, the system enables quick tracking and root cause analysis of the affected product.

In-House Server-Based Production Data Integration

All process data—including operation time, inspection results, and shipment records—are stored in a centralized in-house server.Automated reporting supports efficient traceability and quality control.

Real-Time Equipment Monitoring

Real-time display of all CNC equipment operation status, stoppage history, and anomaly alerts on a large screen minimizes downtime and enhances production stability.


Full Production Process Flow

01
Material Inbound & Inspection

Material Inbound & Inspection

Assign LOT numbers and register barcodes upon receiving materials such as solid bars, pipes, and carbon rods.

02
CNC Composite Automatic Lathe Machining

CNC Multi-Axis Machining

Turning, milling,
inner/outer diameter processing,
threading, drilling, and facing operations.

03
Ultrasonic Cleaning

Ultrasonic Cleaning

Pre-cleaning process for removing foreign substances and burrs using ultrasonic technology.

04
Heat Treatment, Grinding & Surface Finishing

Heat Treatment, Grinding & Surface Finishing

Pre-finishing stage for removing burrs and improving surface hardness and durability.

05
Precision Dimensional Measurement

Precision Dimensional Measurement

Non-contact precision measurement
using image measuring devices
and 3D coordinate measuring machines.

06
100% Visual Inspection

100% Visual Inspection

Final quality inspection
with automated visual systems;
defective areas are imaged and stored.

07
Packaging & Shipment

Packaging & Shipment

Products are packed according
to specified standards and shipped. All process data are recorded in
real time on a LOT-based cloud server.